IDEATION

focused on exploring the intersection of two planes, with an emphasis on how material choices influence both design and user perception. By experimenting with different materials, MILO’s form evolves based on ITS unique properties, affecting not only the structural decisions but also how the user experiences the object both visually and functionally.

METAL FRAME WORK

The fabrication of the Milo stool began with two 1-inch pieces of bar stock, which were bent using a stock roller to form the frame for both the legs and seat. To complete the structure, two pieces of 16-gauge sheet metal were placed on either side of the bar stock and secured through plug welding.

Finally, the leg structure and seat were spot welded together, resulting in the general form, highlighting the intersection of two thin planes.

GRINDING

The next steps in making the Milo stool involved carefully grinding each weld down until they were flush with the surface, creating a smooth, seamless finish. This process was time consuming and meticulous.

FINISHING

The final step in the fabrication process was to sand, prime, and paint the stool.

I sanded the surface up to 600 grit before applying the first coat of paint, repeating this process over five layers to ensure an even and smooth finish. A matte clear coat was then applied, resulting in an exceptionally smooth, seamless surface that highlights the stool's clean, minimalist design.

PROTOTYPE 1

ITERATION 1

ITERATION 2

In the second iteration of the Milo stool, I focused on maintaining the original form while creating a design that feels warmer and more inviting to the user. To achieve this, I shifted towards an upholstered style, introducing softer materials that offer a more comfortable and visually appealing look. This approach transforms the stool’s aesthetic, balancing its clean, minimalist structure with a softer, more welcoming feel.